Abstract: Metal to Cold Transfer Welding is a distinctive method of the welding process that has changed the way we view welding. Because it has a minimal heat input and is stable and spatter-free. It also provides a fast welding speed. Low heat input causes the intermetallic layer and Heat Affected Zone to thin down. High tensile strength and a fair percentage of elongation are the results. In this technique, fine granules are seen. High Hardness results from the observation of fine granules. In this procedure, porosity is kept to a minimum. In this technique, slag production and fumes are decreased. Faster solidification and rapid cooling are both seen. After solution treatment and age treatment, CMT welded joints performed well in terms of tensile strength, hardness, and microstructure. When EMF was used, our tensile strength improved. Rapid prototyping, 3D printing, hard facing, overlay, cladding, turbines, casting die restoration, and stack building in electric vehicles are among areas where CMT has found use. Overall, the procedure is entirely digital.

Keywords: Hardness, Age Treatment, Tensile Strength, Solidification, Welding

| DOI: 10.17148/IARJSET.2022.9760