Abstract: The Main Aim Of This Paper Is To Focus On The Mechanical Design On Assembly Of Gears In Gear Box When They Transmit Power At Different Speeds. Examination Is Additionally Directed By Differing The Materials For Gears, Aluminum Alloy And So On., By And By Utilized Materials For Riggings And Apparatus Shafts Is Solid Metal, Cast Steel. In This Paper To Supplant The Materials With Aluminum Material For Diminishing Weight Of The Item. Stress, Uprooting Is Investigated By Considering Weight Diminishment In The Rigging Box At Higher Speed. It's A Result Of Solid Works. In The Present Work Every One Of The Parts Of Differential Are Outlined Under Static Condition And Displayed. The Required Information Is Taken From Diary Paper.

Keywords: Mechanical Design ,Gear Assembly, Gearbox, Power Transmission, Aluminum Alloy, Cast Iron, Cast Steel, Material Optimization, Weight Reduction, Stress Analysis, Displacement Analysis, High-Speed Performance, Solidworks, Static Condition &Differential Modeling.

| DOI: 10.17148/IARJSET.2025.125328